Areas Guide Covers: (Click on area for review)
| General | Fires and Fire Extinguishers | Fall Protection | Eye Protection | Respiratory Protection |
| Hearing Protection | Permits | Ladders and Scaffolds | Haz-Com | Lock Out / Tag Out | Safety Practice Test |

GENERAL
Injuries All injuries must be reported immediately.
You must be able to correct, identify, and report any unsafe conditions. Always follow all safety rules and know where eye washes and safety showers are in your area. Along with (know the location of) the designated assembly area in the event of an emergency alarm or evacuation.
There are no firearms, alcohol, horseplay or illegal substance allowed on plant property.
Vehicles
The Basic Vehicle Safety Rules:
Always leave keys in the ignition in case of an emergency and the vehicle needs to be moved.
Never ride on equipment or vehicles unless there is a safe passenger seat.
Seat belts are required any time you drive or ride in a vehicle.
You must obey all state traffic laws while driving inside plant.
In the event you need to re-fuel equipment or a vehicle, turn the motor off.
Lifting Objects To protect your back when lifting hold objects close to body, bend with knees, lift slowly and smoothly.
Equipment Never lift objects over people when using equipment. Never ride on equipment unless there is a safe passenger seat. A flagman should be used when performing lifts to watch for power lines and minimum clearances.
Excavation Trenching and excavation involve several risks, some are: people falling into hole, cave-ins, puncturing lines, undermining nearby power poles.
Storage Oxygen and fuel gas must be 20' apart or separated by a 5' firewall when storing.

 

FIRES & EXTINGUISHERS
Actions If you discover a fire, immediately sound the alarm.
Fire Extinguishers All fire extinguishers do not work in the same way. It takes less than one minute for most extinguishers to discharge. When using a fire extinguisher you should aim the extinguisher at the base of the fire.
Class of Fires There are four classes of fires:
Class A - wood, paper, cloth
Class B - flammable liquids
Class C - energized electrical equipment
Class D - combustible metals
The Fire Triangle Fuel
Oxygen
Heat
Watch / Attendant Duties In all cases, the
Fire Watch
Hole Watch
Confined Space Attendant
must have constant communications with worker in the area.
If someone collapses in a confined space, do not enter the space. Call for help and notify rescue personnel.

 

FALL PROTECTION
Requirements Even if it takes longer to do the job, fall protection is required any time you are working at unprotected levels off the ground.
Fit / Inspections
Body harness needs to fit snugly and securely.
Always inspect fall protection equipment and all PPE (Personal Protection Equipment) before each use.
Never use fall protection if it is damaged or defective.
Tying Off Always limit free fall distance when tying-off.
D-rings are to be used for positioning purpose only, not for tying off.

 

 

EYE PROTECTION
Minimum Protection For minimum protection of your eyes you should wear approved safety glasses.
Additional Protection Goggles, side shields, or face shields may be worn for additional protection.

 

 

RESPIRATORY PROTECTION
Protection Requirements You should use a respirator anytime you are instructed by supervisor, or the permit requires it. Prior to using a respirator you should be medically certified and fit tested and instructed on the care and use of the particular respirator you will be using.
Types / Uses
There are many different types of respirators. Make sure the respirator you are using is the proper one for the job. Each type of respirator is only good for certain kinds of contaminants.
Immediately Dangerous to Life and Health is abbreviated by I.D.L.H.

 

 

HEARING PROTECTION
Requirements You must use hearing protection when noise levels are 85 decibels or greater.
Types There are different types of hearing protection: earplugs and earmuffs are examples of hearing protection.

 

 

PERMITS
General You must follow all instructions on permits.
Types of Permits
Some types of permits are as follows::
Safe Work Permits - issued by owner of process piece of equipment that verifies safe condition of equipment or process.
Hot Work Permits - must be issued if job can create enough heat to ignite a flammable liquid such as gas, combustible liquid or flammable material. This permit protects worker from fire and explosion. Examples of equipment requiring Hot Work Permits are:
Welding
Grinders, and
Electric drills
Confined Space Permits - required if the area is difficult to enter or leave, or if the area is difficult to ventilate and may have contained toxic, flammable, or oxygen deficient atmosphere. Example: Combustible Vapors, Lack of Oxygen or Toxic Vapors is possible hazards when working in a manhole, boiler, or tank.

 

 

LADDERS & SCAFFOLDS
Ladder Basics Always have
the ladder at the proper slope and tie it off
the scaffold erected and dismantled by a competent person
a top rail, mid-rail and be completely decked, a complete scaffold
Never
carry objects up the ladder
throw objects off of ladder or scaffold
stand on the top 2 steps of a ladder
all defective or broken ladders are to be tagged and not used
over-reach from the ladder
alter a scaffold unless you have been trained to do so
climb a scaffold unless it is complete and safe to do so

 

 

HAZ-COM
Training When working always know what hazards are involved in the area you are working in.
Before handling hazardous material you must be trained to do so.
M.S.D.S.
M.S.D.S. stands for Material Safety Data Sheets.
M.S.D.S. contains information on the chemicals and P.P.E. required working with material.
You should know how to protect yourself in the event of a spill or leak, this information will also be on the M.S.D.S.
Hazards / Labels Labels are required on all chemical containers. They maybe words, symbols, pictures or a combination of them.
It is a requirement by law that all employers have a written Haz-Com program.
Hazard warning labels may be used to warn of hazards.
The HMIS labels warn of:
  Blue - Health Hazards
  Red - Flammability
  Yellow - Reactivity
White - Personal Protection
Chemical Entry Into
the Body
Chemicals can enter the body by swallowing, skin contact, eye contact, or inhalation.

 

 

LOCK OUT / TAG OUT
LO/TO
(Lock Out /
Tag Out)

Everyone in the effected area must be notified before LO/TO is applied.
Energy sources requiring Lock Out/Tag Out are hydraulic, thermal and pneumatic.
Energy that still needs controlling may be stored in system after equipment has been isolated.
Energy Lock Out/Tag Out means turn off, Lock Out and Tag Out energy source.
An energy isolating devices is locked in a de-energized, off or safe position.
Make sure danger area is cleared of tools and workers removing LO/TO.